Ammonia Cracking Units And Hydrogen Plants

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Ammonia Cracking Units And Hydrogen Plants

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MOQ : 10 Units

Ammonia Cracking Units And Hydrogen Plants Specification

Product Type
Ammonia Cracking Unit & Hydrogen Plant

General Use
Industrial

Material
Stainless Steel

Type
Modular Skid Mounted

Capacity
5 Nm/hr to 1000 Nm/hr

Computerized
No

Automatic
Yes

Control System
PLC/Manual

Cooling System
Water/Air Cooled

Purity(%)
>99.8% (Vol. Dry basis)

Production Rate
*Depending on model* (e.g. 5 Nm/hr, 10 Nm/hr, 100 Nm/hr)

Dew Point
Up to -70C

Air Consumption
Nil

Pressure
2 to 15 Kg/cm (As per requirement)

Power Consumption
3-15 KW (as per capacity)

Weight (kg)
Varies with capacity and configuration

Voltage
220/380/415 V, 3 Phase, 50/60 Hz

Dimension (L*W*H)
As per model (customized)

Feature
Skid mounted, low maintenance, high reliability

Color
Silver/Grey/Metallic

Inlet Temperature
Ambient to 40°C

Start-up Time
30-60 min (approx.)

Outlet Gas Temperature
750-850°C

Compliance
Meets ASME, CE or equivalent international standards

Feedstock
Anhydrous Ammonia (NH3)

Safety Features
Flameproof components, gas leak detector, auto shut off

Catalyst Type
Nickel-based special catalyst for efficient cracking

Heater Type
Electric/Automatic Gas Fired

Gas Outlet
Hydrogen + Nitrogen mixture 3:1

Discharge Pressure
Atmospheric to 5 Kg/cm² (customized)

Application
Heat treatment, annealing, sintering, semiconductor industry

Ammonia Cracking Units And Hydrogen Plants Trade Information

Minimum Order Quantity
10 Units

Payment Terms
Cash Advance (CA)

Supply Ability
100 Units Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About Ammonia Cracking Units And Hydrogen Plants

Industrial Ammonia Cracker And Hydrogen Plants are made with advanced industrial facilities that are designed specifically for the production of nitrogen fertilizers, hydrogen and other high-value chemicals. These plants use a combination of best-in-class technologies and modern engineering principles to produce high-purity hydrogen and nitrogen products. Industrial Ammonia Cracker And Hydrogen Plants are used as raw materials in the production of detergents, fertilizers and other chemicals.

High Efficiency and Safety in Hydrogen Generation

Powered by a nickel-based catalyst, our ammonia cracking units efficiently convert anhydrous ammonia into high-purity hydrogen and nitrogen. Integrated flameproof components, auto shutoff, gas leak detection, and robust stainless steel construction ensure long-term operational safety. Fully compliant with ASME, CE, and equivalent certifications, our units offer peace of mind for critical industrial operations.

Customizable and User-Friendly Modular Design

Our modular skid-mounted design allows for capacity and configuration tailored to your specific needs, with easy installation and minimal maintenance. The advanced PLC/manual control systems, coupled with user-friendly interfaces, ensure precise operation in industries such as semiconductor manufacturing, sintering, and heat treatment processes. Both electric and automatic gas-fired heaters offer operational flexibility.

FAQ's of Ammonia Cracking Units And Hydrogen Plants:

Q: How does the ammonia cracking process work in these units?

A: The process utilizes a nickel-based special catalyst to decompose anhydrous ammonia (NH3) into hydrogen and nitrogen gases at high temperatures. Feed ammonia passes through a heated reactor, reaching outlet gas temperatures of 750-850C, producing a hydrogen and nitrogen gas mixture in a 3:1 ratio.

Q: What are the key benefits of using these ammonia cracking units for industrial hydrogen generation?

A: These units offer high hydrogen purity (>99.8%), rapid start-up (30-60 minutes), low maintenance needs, and modular flexibility. Advanced safety features and compliance with international standards ensure reliable, secure, and continuous operation in various industrial applications.

Q: Where are these ammonia cracking units commonly used?

A: They are widely used in heat treatment plants, annealing and sintering processes, and the semiconductor industry. Their versatility and high efficiency make them suitable for any industrial application requiring a steady supply of pure hydrogen and nitrogen.

Q: What safety measures and standards do these units follow?

A: Each unit is equipped with flameproof electrical components, gas leak detectors, and auto shut-off systems. They are designed to meet ASME, CE, or equivalent international safety and quality standards, ensuring safe operation in demanding environments.

Q: How is the start-up time and what control systems are available?

A: The units typically reach operational temperature and output within 30-60 minutes. Control options include advanced PLC systems for automation or manual controls, allowing users to choose their preferred method of operation.

Q: What are the installation and maintenance requirements?

A: Thanks to the modular skid-mounted design, installation is straightforward and fast. The stainless steel construction and high-reliability components reduce routine maintenance, offering long service intervals and low overall costs.

Q: Can the system's output and pressure be customized for specific applications?

A: Yes, discharge pressure, gas output capacity, and dimensions can be tailored to suit customer requirements. Available pressure ranges span from atmospheric up to 15 Kg/cm2, and output capacity can be selected based on your process needs.

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